1oo1 Interlocking Manifold

Complete system-level redundancy for ultimate safety integrity

What is 1oo1 Triple Redundant Architecture?

The 10o1 (1-out-of-1) triple redundant configuration consists of threecompletely independent interlocking manifold assemblies, each
operating as a standalone safety system. This architecture provides
the highest level of redundancy by implementing full system
separation across all three voting channels.

Unlike the integrated 2003 design, each 100l assembly has its own
independent inlet, outlet, sensors, valves, and enclosure. The three
assemblies are installed at different locations and connected to an
external logic solver that implements the 2003 voting algorithm.

Key principle: Complete physical and logical separation between
voting channels eliminates common cause failures and enables
geographically distributed sensing for maximum safety integrity.

✓Complete system redundancy: no single point of failure across entire safety chain

Technical Specifications

Configuration

Set of 3 independent assemblies (sold as set for 2oo3 voting logic implementation)

Voting Logic

External 2oo3 logic solver required (not included)

Inlet Configuration

Three separate flanged inlets
Each assembly: independent process connection

Connections

Flanged (ASME B16.5 / API 6A)

Bore Size

8 mm | 10 mm

Pressure Rating

6,000 PSI (420 bar) | 10,000 PSI (690 bar)

Seal Options

Standard: PTFE
Optional: Graphite

Material

Stainless Steel 316/316L, Duplex, Alloy 625, Alloy 825, Hastelloy, Titanium, 6Mo, Monel 400
All materials NACE MR0175/ISO 15156 compliant

Enclosure per Assembly

Individual IP66-rated enclosure for each manifold
St.St. 316/316L construction

Certification

SIL 4 - IEC 61508 certified (each assembly)

Sold as Complete Set

The 1oo1 configuration is supplied as a set of three identical assemblies (A, B, C), each complete with manifold, enclosure, and specified accessories. External logic controller must be provided separately to implement 2003 voting algorithm.

Key Features

Complete Channel Separation

Each assembly is physically and electrically isolated. No shared components between channels eliminates common cause failure modes.

Independent Maintenance

Each assembly can be isolated and serviced independently without affecting the other two channels or compromising system safety.

Geographically Distributed

Three assemblies can be installed at different locations around the process, providing spatially diverse pressure sensing and protection.

Maximum Safety Integrity

Triple redundancy at the system level provides the highest achievable SIL rating with complete protection against single and double failures.

System Configuration

Complete Set Includes

Assembly A: 1001 manifold + enclosure + accessories
Assembly B: 100l manifold + enclosure + accessories
Assembly C: 1001 manifold + enclosure + accessories

Note: Each assembly operates independently. External logic solver required to implement 2oo3 voting algorithm across the three channels.

Enclosure Options (per Assembly)

Standard Enclosure (IP66)

St.St. 316/316L construction
1oo1 – L1: 580mm W × 606mm D × 1310/705mm H (individual enclosure for each assembly)
IP66 environmental protection

Custom Enclosure

Tailor-made dimensions per assembly
Internal insulation available
Custom painting
specialized mounting configurations

ATEX-Certified Accessories (per Assembly)

Monitoring & Control

Proximity switches (Ex-ia/Ex-d)
Junction box (Ex-ia/Ex-e)
Cable glands (Ex-d/e)

Environmental Protection

Self-regulating heater (Ex-ia/Ex-d)
Low temperature alarm
In-line thermostat

1oo1 vs 2oo3: Choosing the Right Configuration
Feature1oo1 (Set of 3)2oo3 Configuration
Architecture3 independent assembliesSingle manifold, 3 sensors
Redundancy LevelComplete system redundancySensor-level redundancy
Common Cause FailureEliminated by physical separationSingle manifold body = potential CCF
Geographic DistributionYes - spatially diverse sensingNo - single location
Installation ComplexityHigher - triple piping requiredLower - single connection point
FootprintThree separate enclosuresCompact, single enclosure
Independent MaintenanceYes - full channel isolationLimited - shared manifold body
Best ForMaximum safety integritySpace-constrained installations

Need a more compact solution?

Explore our 2oo3 Configuration for integrated voting logic in a single manifold assembly.

Typical Applications

Major Hazard Facilities

High-consequence installations requiring highest SIL rating with no common cause vulnerabilities

Offshore Production Platforms

Spatially distributed sensing across different platform levels or modules

FLNG Vessels

Critical shutdown systems where geographic diversity mitigates vessel motion effects

Large-Bore Pipeline Protection

Distributed sensing along pipeline sections for comprehensive coverage

Nuclear-Grade Process Safety

Each assembly monitoring different process units feeding common downstream equipment

Multi-Unit Process Plants

Each assembly monitoring different process units feeding common downstream equipment

Need a more compact solution?

Explore our 2oo3 Configuration for integrated voting logic in a single manifold assembly.

Real-World Reference Projects

Indra has supplied Interlocking Manifolds for 460+ projects worldwide, including:
NMGL Project (Abu Dhabi, UAE) 1001 PT Configuration with flushing system
Coral North FLNG (Mozambique) 1001 configuration with ball valves and voting logic 2003
Dalma Gas Project (Abu Dhabi) Specially designed for "HIPPS level" with equalizing manifold for on-site instrument calibration